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Chapter: Mechanical : Maintenance Engineering : Maintenance Policies and Preventive Maintenance

Total Productive Maintenance

TPM is a maintenance program which involves a newly defined concept of maintaining plants and equipments.

TOTAL PRODUCTIVE MAINTENANCE

 

TPM is a maintenance program which involves a newly defined concept of maintaining plants and equipments. The goal of TPM program is to significantly increases the production, at the same time increasing employee morale and job satisfaction. TPM philosophically resembles TQM in many aspect such as

Requirements of commitment by top level management

 

Requirement of empowering employees to initiate corrective action Accepting long range plan on any on goin

process. The five S principles used for implementations of TPM.

 

1.     SEIRI Sort out

 

2.     SEITON Organize

 

3.     SEISO Shine workplace

 

4.     SEIKETSU Standardization

 

5.     SHITSUKE Self discipline

 

various pillars of TPM

 

        5,S Principle

 

        jishu hozen(JH)

 

        Kaizen

 

        planned maintenance

 

        Quality maintenance.

 

        training

 

        office TPM

 

        Safety, health and environment

 

 

Implementation of TPM:


The main objectives of TPM are

to achieve zero defects

 

achieve zero accidents and zero break downs in all functional areas of an organization

to create different team of people to have active participation. To aim at minimization of defects and

 

To inculcate autonomous policy.


 

 

Basically there are two types of maintenance tasks they are

Breakdown maintenance Planned maintenance

 

Planned maintenance may further be classified into

Preventive maintenance Corrective maintenance Predictive maintenance

 

Condition based maintenance Reliability centered maintenance

 

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Mechanical : Maintenance Engineering : Maintenance Policies and Preventive Maintenance : Total Productive Maintenance |


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