Cutting tool nomenclature
Back Rake is to help control the direction of the chip, which naturally curves into the work due to the difference in length from the outer and inner parts of the cut. It also helps counteract the pressure against the tool from the work by pulling the tool into the work.
Side Rake along with back rake controls the chip flow and partly counteracts the resistance of the work to the movement of the cutter and can be optimized to suit the particular material being cut. Brass for example requires a back and side rake of 0 degrees while aluminum uses a back rake of 35 degrees and a side rake of 15 degrees.
Nose Radius makes the finish of the cut smoother as it can overlap the previous cut and eliminate the peaks and valleys that a pointed tool produces. Having a radius also strengthens the tip, a sharp point being quite fragile.
All the other angles are for clearance in order that no part of the tool besides the actual cutting edge can touch the work. The front clearance angle is usually 8 degrees while the side clearance angle is 10-15 degrees and partly depends on the rate of feed expected.
Minimum angles which do the job required are advisable because the tool gets weaker as the edge gets keener due to the lessening support behind the edge and the reduced ability to absorb heat generated by cutting.
The Rake angles on the top of the tool need not be precise in order to cut but to cut efficiently there will be an optimum angle for back and side rake.
Copyright © 2018-2021 BrainKart.com; All Rights Reserved. (BS) Developed by Therithal info, Chennai.