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Chapter: Mechanical : Maintenance Engineering : Repair Methods For Material Handling Equipment

General structure of six phases of good maintenance management

The proper operation of an industry requires appropriate strategies in maintenance management.This is ensured by the effective integration of various phases involved in management.

General structure of six phases of good maintenance management



The proper operation of an industry requires appropriate strategies in maintenance management.This is ensured by the effective integration of various phases involved in management. A good maintenance management can be considered as having six phases as shown.

They are

 

1       Work identification

 

2       Planning

 

3       Scheduling

 

4       Execution

 

5       Recording

 

6       Analysis

 

The important steps in this system approach are

 

        Codification and cataloguing

 

        Preparation of history sheet

 

        Preparation of instruction and operating manual

 

        Preparation of maintenance manual

 

        Maintenance operation liaison

 

        Maintenance work order and permit system

 

        Job execution, monitoring, feedback and control

 

 

General structure of computerized maintenance management system

 

Computerized maintenance management system is the application of computers in planning, scheduling, monitoring and control of maintenance activities.

 

A computerized maintanance management system includes the following aspects:

 

        Development of a database

 

        Analysis of available past records

 

        Development of maintenance schedules

 

        Availability of maintenance material

 

        Feedback control system

 

        Project management.

 

Te objectives of CMMS.

 

6.     Maintenance of existing equipments

7.     Inspection and service of the equipment

8.     installation or revamping of the equipment

9.     Maintenance storekeeping

10.            craft administration

11.

 

Te advantages of CMMS.

1.       Improve maintenance efficiency

2.       Reduce maintenance costs

3.       Reduce the equipment downtime by proper scheduling preventative maintenance.

4.       provide  maintenance  reports  in  specific  formats  depending  on           the requirements.

5.       Quicker access to plant maintenance statistics

Work order flow diagram



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Mechanical : Maintenance Engineering : Repair Methods For Material Handling Equipment : General structure of six phases of good maintenance management |


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