Chapter: Measurements and Instrumentation - Transducers and Data Acquisition Systems

Resistance Transducers

Temperature is one of the fundamental parameters indicating the physical condition of matter, i.e. expressing its degree of hotness or coldness. Whenever a body is heat’ various effects are observed.

Resistance Transducers

 

Temperature Sensors

 

Temperature is one of the fundamental parameters indicating the physical condition of matter, i.e. expressing its degree of hotness or coldness. Whenever a body is heat’ various effects are observed. They include

        Change in the physical or chemical state, (freezing, melting, boiling etc.)

        Change in physical dimensions,

        Changes in electrical properties, mainly the change in resistance,

        Generation of an emf at the junction of two dissimilar metals.

 

One of these effects can be employed for temperature measurement purposes. Electrical methods are the most convenient and accurate methods of temperature measurement. These methods are based on change in resistance with temperature and generation of thermal e.m.f. The change in resistance with temperature may be positive or negative. According to that there are two types

 

        Resistance Thermometers —Positive temperature coefficient

        Thermistors —Negative temperature coefficient

 

Construction of Resistance Thermometers

 

Ø The wire resistance thermometer usually consists of a coil wound on a mica or ceramic former, as shown in the Fig.

 

Ø The coil is wound in bifilar form so as to make it no inductive. Such coils are available in different sizes and with different resistance values ranging from 10 ohms to 25,000 ohms.


 

Advantages of Resistance Thermometers

 

1. The measurement is accurate.

 

2. Indicators, recorders can be directly operated.

 

 

3. The temperature sensor can be easily installed and replaced.

 

4. Measurement of differential temperature is possible.

 

5. Resistance thermometers can work over a wide range of temperature from -20’ C to + 650° C.

 

6. They are suitable for remote indication.

 

7. They are smaller in size

 

8. They have stability over long periods of time.

 

Limitations of Resistance Thermometers

 

1. A bridge circuit with external power source is necessary for their operation.

 

2. They are comparatively costly.

 






Thermistors

 

Ø     Thermistor is a contraction of a term ‘ thermal-resistors’ .

 

Ø     Thermistors are semiconductor device which behave as thermal resistors having negative temperature coefficient [ i.e. their resistance decreases as temperature increases.

 

Ø     The below Fig. shows this characteristic.

 


 

Construction of Thermistor

 

Ø     Thermistors are composed of a sintered mixture of metallic oxides, manganese, nickel, cobalt, copper, iron, and uranium.

 

Ø   Their resistances at temperature may range from 100 to 100k   .

 

Ø   Thermistors are available in variety of shapes and sizes as shown in the Fig.

 


Ø     Smallest in size are the beads with a diameter of 0.15 mm to 1.25 mm.

 

Ø     Beads may be sealed in the tips of solid glass rods to form probes.

 

Ø     Disks and washers are made by pressing thermistor material under high pressure into flat cylindrical shapes.

 

Ø     Washers can be placed in series or in parallel to increase power dissipation rating.

 

Ø     Thermistors are well suited for precision temperature measurement, temperature control, and temperature compensation, because of their very large change in resistance with temperature.

 

Ø   They are widely used for measurements in the temperature range -100         C to

+100 C

 

Advantages of Thermistor

1. Small size and low cost.

 

2. Comparatively large change in resistance for a given change in temperature

 

3. Fast response over a narrow temperature range.

 

Limitations of Thermistor

 

1. The resistance versus temperature characteristic is highly non-linear.

 

2. Not suitable over a wide temperature range.

 

3. Because of high resistance of thermistor, shielded cables have to be used to minimize interference.

 

Applications of Thermistor

 

1. The thermistors relatively large resistance change per degree change in temperature [known as sensitivity ] makes it useful as temperature transducer.

 

2. The high sensitivity, together with the relatively high thermistor resistance that may be selected [e.g. 100k .], makes the thermistor ideal for remote measurement or control. Thermistor control systems are inherently sensitive, stable, and fast acting, and they require relatively simple circuitry.

 

3. Because thermistors have a negative temperature coefficient of resistance, thermistors are widely used to compensate for the effects of temperature on circuit performance. 4. Measurement of conductivity.

 

Temperature Transducers

 

They are also called thermo-electric transducers. Two commonly used temperature transducers are

 

  Resistance Temperature Detectors

  Thermocouples.

 

Thermocouples

 


Ø The thermocouple is one of the simplest and most commonly used methods of measuring process temperatures.

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