Computerized Organization and Use of Information
Numerous formal methods and possible organizations
exist for the information required for project management. Before discussing
the details of computations and information representation, it will be useful
to describe a record keeping implementation, including some of the practical
concerns in design and implementation. In this section, we shall describe a
computer based system to provide construction yard and warehouse management
information from the point of view of the system users. In the process, the
usefulness of computerized databases can be illustrated.
A yard or warehouse is used by most construction
firms to store equipment and to provide an inventory of materials and parts
needed for projects. Large firms may have several warehouses at different
locations so as to reduce transit time between project sites and materials
supplies. In addition, local "yards" or "equipment sheds"
are commonly provided on the job site. Examples of equipment in a yard would be
drills, saws, office trailers, graders, back hoes, concrete pumps and cranes.
Material items might include nails, plywood, wire mesh, forming lumber, etc.
In typical construction warehouses, written
records are kept by warehouse clerks to record transfer or return of equipment
to job sites, dispatch of material to jobs, and maintenance histories of
particular pieces of equipment. In turn, these records are used as the basis
for billing projects for the use of equipment and materials. For example, a
daily charge would be made to a project for using a concrete pump. During the
course of a month, the concrete pump might spend several days at different job
sites, so each project would be charged for its use. The record keeping system
is also used to monitor materials and equipment movements between sites so that
equipment can be located.
One
common mechanism to organize record keeping is to fill out cards recording the
transfer of
items to or from a job site. Table 5-1 illustrates one
possible transfer record. In this case, seven items were requested for the
Carnegie-Mellon job site (project number 83-1557). These seven items would be
loaded on a delivery truck, along with a copy of the transfer record. Shown in
Table 14-1 is a code number identifying each item (0609.02, 0609.03, etc.), the
quantity of each item requested, an item description and a unit price. For
equipment items, an equipment number identifying the individual piece of
equipment used is also recorded, such as grinder No. 4517 in Table 14-1; a unit
price is not specified for equipment but a daily rental charge might be
imposed.
Transfer sheets are numbered (such as No. 100311
in Table 14-1), dated and the preparer identified to facilitate control of the
record keeping process. During the course of a month, numerous transfer records
of this type are accumulated. At the end of a month, each of the transfer
records is examined to compile the various items or equipment used at a project
and the appropriate charges. Constructing these bills would be a tedious manual
task. Equipment movements would have to be tracked individually, days at each
site counted, and the daily charge accumulated for each project. For example,
Table 5-1 records the transfer of grinder No. 4517 to a job site. This project
would be charged a daily rental rate until the grinder was returned. Hundreds
or thousands of individual item transfers would have to be examined, and the
process of preparing bills could easily require a week or two of effort.
In addition to generating billing information, a
variety of reports would be useful in the process of managing a company's
equipment and individual projects. Records of the history of use of particular
pieces of equipment are useful for planning maintenance and deciding on the
sale or scrapping of equipment. Reports on the cumulative amount of materials
and equipment delivered to a job site would be of obvious benefit to project
managers. Composite reports on the amount, location, and use of pieces of
equipment of particular types are also useful in making decisions about the
purchase of new equipment, inventory control, or for project planning.
Unfortunately, producing each of these reports requires manually sifting
through a large number of transfer cards. Alternatively, record keeping for
these specific projects could have to proceed by keeping multiple records of
the same information. For example, equipment transfers might be recorded on (1)
a file for a particular piece of equipment and
(2) a file for a particular project, in addition to the basic
transfer form illustrated in Table 5-1. Even with these redundant records,
producing the various desired reports would be time consuming.
Organizing this inventory information in a
computer program is a practical and desirable innovation. In addition to
speeding up billing (and thereby reducing borrowing costs), application
programs can readily provide various reports or views of the basic inventory
information described above. Information can be entered directly to the
computer program as needed. For example, the transfer record shown in Table
14-1 is based upon an input screen to a computer program which, in turn, had
been designed to duplicate the manual form used prior to computerization. Use
of the computer also allows some interactive aids in preparing the transfer
form. This type of aid follows a simple rule: "Don't make the user provide
information that the system already knows." In using the form shown in
Table 14-1, a clerk need only enter the code and quantity for an item; the verbal
description and unit cost of the item then appear automatically. A copy of the
transfer form can be printed locally, while the data is stored in the computer
for subsequent processing. As a result, preparing transfer forms and record
keeping are rapidly and effectively performed.
More
dramatically, the computerized information allows warehouse personnel both to
ask questions about equipment management and to readily generate the requisite
data for answering such questions. The records of transfers can be readily
processed by computer programs to develop bills and other reports. For example,
proposals to purchase new pieces of equipment can be rapidly and critically
reviewed after summarizing the actual usage of existing equipment. Ultimately,
good organization of information will typically lead to the desire to store new
types of data and to provide new views of this information as standard
managerial tools.
Of course, implementing an information system such
as the warehouse inventory database requires considerable care to insure that
the resulting program is capable of accomplishing the desired task. In the
warehouse inventory system, a variety of details are required to make the computerized
system an acceptable alternative to a long standing manual record keeping
procedure. Coping with these details makes a big difference in the system's
usefulness. For example, changes to the status of equipment are generally made
by recording transfers as illustrated in Table 14-1. However, a few status
changes are not accomplished by physical movement. One example is a charge for
air conditioning in field trailers: even though the air
conditioners may be left in the field, the construction project should not be
charged for the air conditioner after it has been turned off during the cold
weather months. A special status change report may be required for such
details. Other details of record keeping require similar special controls.
Even with a capable program, simplicity of design
for users is a critical factor affecting the successful implementation of a
system. In the warehouse inventory system described above, input forms and
initial reports were designed to duplicate the existing manual, paper-based
records. As a result, warehouse clerks could readily understand what
information was required and its ultimate use. A good rule to follow is the
Principle of Least Astonishment: make communications with users as consistent
and predictable as possible in designing programs.
Finally, flexibility of systems for changes is an
important design and implementation concern. New reports or views of the data
is a common requirement as the system is used. For example, the introduction of
a new accounting system would require changes in the communications procedure
from the warehouse inventory system to record changes and other cost items.
In sum, computerizing the warehouse inventory
system could save considerable labor, speed up billing, and facilitate better management
control. Against these advantages must be placed the cost of introducing
computer hardware and software in the warehouse.
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