Testing Of Bricks:
Water Absorption Test (IS: 3495 (Part II)):
The existence of minute pores confers marked capillary properties
on brick ceramics. In particular all bricks absorb water by capillary action.
The percentage of water absorption is a very valuable indication of the degree
of burning. Vitrification, in the true sense, corresponds to such a dgree of
compactness that the absorption of the brick is not over 3 per cent after 48
hours of immersion. It has been reported that for absorption less than 5 per
cent danger from frost is negligible.
Water absorption does not necessarily indicate the
behavior of a brick in weathering. Low absorption (< 7 %) usually indicates
a high resistance to damage by freezing, although some type of bricks of much
higher absorption may also be frost resistance. Since expansive force of water
freezing in the pores of a clay product depends upon the proportion of pore
space occupied, the ratio of the absorption after 24 hours submersion to the
absorption after boiling for 5 hours (C24/B5) appears to
be a better criterion of resistance to freezing than the percentage of
absorption.
The
durability of a brick may be tested by frost action, i.e., by alternate wetting
and drying. The absorption test has long been considered a measure of
durability, although the basis for this assumption is questionable. The suction
rate of the brick at the time it is laid exercises a mark influence on the
mortar bond. Too rapid withdrawal of water from the mortar by the brick
produces a weak bond. The rate at which a brick absorbs water, frequently
called its suction rate, maybe measured by immersing one face of the brick in
water. The one minute water uptake (initial rate of absorprion) is taken as the
suction rate. For long periods of immersion in theis test, the total wieght of
water absorbed per unit area,
w = AÖt
where, A is the water absorption coefficient
and t is the time elapsed in the test.
The standard methods of finding the absorption
value of the bricks are discussed below. If absorption by volume is desired it
can be obtained by multiplying the weight percentage by the apparent specific
gravity.24 Hours Immersion Cold Water Test: Dry bricks are put in an oven at a
temperature of 105 o to 115 o C till these attain constant mass. The weight (W1)
of the bricks is recorded after cooling them to room temperature. The bricks
are then immersed in water at a temperature of 27 o
± 2 o C for
24 hours. The specimens are then taken out of water and wiped with a damp
cloth. Three minutes, thereafter it is weighed again and recorded as W2.
The water
absorption in % = w2-w1/ w1 x 100
The average water absorption shall not be more
than 20 per cent by weight upto class 12.5 and 15 per cent by weight for higher
classes.
Five
Hours Boiling Water Test: The weight of the oven dried bricks (W1)
is recorded as above. Then the specimen is immersed in the water and boiled for
five hours, followed by cooling down to 27 o ± 2 o C by natural loss of heat
within 16-19 hours. The specimen is taken out of water
and wiped with a damp cloth and the weight is recorded as W3.
The water
absorption in % = W3W1 / W1 - 100
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